I am currently going through this problem - I am reluctant to send in my detector until it is winter.
I posted a summary of what was happening on the Explorer XS forum. Someone responded and said that they had had the same problem with the earphone jack and was forced to have it repaired.
Even with a broken jack, the Minelab headphone are still very loud.
I bought a pair of NDTs because I actually want the sound limited - bleeding from the ears was getting old. I discovered that I could hear the audio, but it was much weaker than anticipated - I have to listen intensely with the NDT and the Explorer's volumes totally maxed. This is with both the 1/4" and 1/8" NDT cords.
So I tried a pair of older Garrett's via the Sun Ray stand/jack thingie - same problem, muted sounds.
Anyhow, let us know, but I will be suprised it you are happy with the audio quality. I only have a little leak and it is hard to use them.
It takes power to run the speakers. While a passing bird might enjoy it, it serves no useful purpose <IMG SRC="/forums/images/smile.gif" BORDER=0 ALT="
">. You should get it fixed for the power loss, if nothing else.
Tim