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Waterproof Explorer

C

Charles (Upstate NY)

Well-known member
Here are some pics of the waterproof housing I'm making for my Explorer. I have built a couple of the Otterbox type conversions but just don't like them. They are bulky and you have this coil wire hanging out there in the breeze. I wanted the control box on the shaft although balanced better than the stock configuration. This will be going on an ultra-light Whites S-shaft.


Here you can see the housing bulkhead machined out of billet aluminum. The rear and front of the housing will bolt to this.

<img src="http://www.detectorgear.com/pics/aqua1.jpg"><p>

Here's another shot...

<img src="http://www.detectorgear.com/pics/aqua2.jpg"><p>

Here's the rear housing vacuum formed in Lexan with an aluminum clamping ring.

<img src="http://www.detectorgear.com/pics/aqua-explorer2.jpg"><p>

Here's a side view. Stay tuned!

<img src="http://www.detectorgear.com/pics/aqua-explorer1.jpg"><p>
 
Hi Charles,

I see you have been busy since your visit with Bernie. Are you going to use a flexible membrane of some sort to access the controls? I just love seeing your creations!

Bob
 
Charles,

Beautiful job. I sense some collaboration with Beachcomber?? Do you own all the necessary equipment to mill the housing and form the lexan?

Carl
 
Yes Beachcomber and I have been batting ideas back and forth on this one. It was his idea to use the lexan with a flat flange, wasn't sure I could vacuum for that but it worked out really well. Yes I have a cnc mill in my home shop plus two vacuum forming machines so its all home shop built. The cad/cam software I have helps a lot.
 
Hi Bob,

Thanks Bob! I'm using a sheet of "clear" silicone for the front, .060 thick. Seemed like a perfect solution, great in saltwater, flex is 200-300%, relatively clear, yet its thick and rugged and does double duty as the front housing seal. I'm probably going to use a gasket made from this on the back also, should seal it up nice and tight.

Charles
 
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