on my second Explorer (purcahsed NEW from a dealer November 2001).
If it helps to know, this was for what is the latter revision(20 September bios readout at startup on display)of the Explorer XS(THIS IS NOT AN EXPLORER 2).
If your Explorer has NOT had the problem relating the cracking plastic around the cam lock down pin in the control box addressed and you don't get that fixed, then you may have to rely on "jamming" the upper shaft in with some tape or "shimming" wrapped around the control box insertion end to increase it's girth or find another way of fixing it in. The "dimpled" shaft solution does sort of help, but if the plastic is cracked then the problem is only partially and not really "fixed". Believe me, you do NOT want that shaft to pop out when you are swinging a heavier coil like the 15 WOT or even the stock coil to come out when you are least expecting. The combined weight of the lower, upper shafts, X-1 mounted on upper shaft and larger coil MAY( like it did to me ONCE <img src="/metal/html/cry.gif" border=0 width=40 height=15 alt=":cry"> ) pull the coil connector OUT of the control box. You will have a very big problem at this point.
Minelab supplied me with a new shaft:
Difference between the new shaft an the "old" one:
1: NEW shaft is proportionately larger. It has to be because it is now a tight fit.
2: The end of the new upper shaft that gets inserted into the control box is cut at an angle JUST like the upper shaft for the Explorer 2. This I am told is because:
a) To fit into the control box end and take advantage of the way the upper shaft should really fit into the control box end.
b) I suspect also that in order for the shaft to slide in to what is now such a tight space it has to be cut on an angle to allow an easier insertion.
It does seem to me new upper shaft supplied is NOT a converted old shaft. There is absolutely NO slab or movement at that point like there used to be.
3: The cam lockdown on the lower shaft end uses a different colored material on the INSIDE. That is the plastic material that gets locked down onto the lower shaft is RED colored and I suspect it is a different plastic material.
Since I have had this new shaft all has worked well and the upper shaft no longer slips out. <img src="/metal/html/biggrin.gif" border=0 width=15 height=15 alt="
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Hardnose.