TVR, excellent info and makes sense to me- Could very well be the rechargeable pod is heat resistant, like the difference between some plastics that shouldn't be used in a microwave or they'll melt, but just the same recharging a nimh or nicad should never get it hot enough to produce that kind of damage. If it is then somebody is charging WAY too fast, because heat destroys batteries, or like you said they are over charging the pack. Even though the stock "charger" is very low in output and is in effect a trickle charge, once the pack has peaked since it's not shutting it off the overcharging might build up enough heat inside the sealed POD to cause an issue.
Another reason why I hate simple wall "chargers" for detectors or say for cordless drills. What good is the thing if you don't have indication as to when the pack is done, and that the "charger" then self terminates based on completion of the charge. I just bought a new drill and was rather cheesed off to see the "charger" is a simple transformer, and in fact it's putting out enough current to do some serious damage to the pack once it's peaked should I leave it plugged in for hours. Again, a heat issue. I've got a collection of various nimh, nicad, lipo, and other chargers that are "smart" chargers and allow various settings, and I plan to rig up some charging leads somehow to charge this stinking drill pack. It's got the battery leads hidden under a slit but I think I can easily get around that with two thin metal plates mounted on a board to mate with the thing.
PS- One quick and dirty way to monitor the state of charge on a battery such as for a detector, is to check the voltage of the pack WHILE it's charging. Write down the voltage. Come back an hour later. Has it gone up? Then it's probably still charging. Once the voltage has dropped in an hour or stayed pretty much the same, then that indicates the pack is charged. To tip off a charger to a nimh or nicad's peak of charge, the pack will start dropping in voltage a bit when it's reached it's peak. Not much though, but a bit, and then pretty much sit there. But, a pack will also rise and dip while charging, so people need to check the voltage in about 1 hour intervals to make sure they aren't catching a temporary dip. Better yet, if it has dropped or is the same (first time seeing that), then check again in about 20 minutes and if it hasn't gone up from there, and doesn't really go up in say another half hour check, then for sure it's done charging.
One of my old cordless drills, I didn't want to muck with mating to my better chargers, so I opened the stock "charger" (transformer) for it and installed a DC jack output. Then when I wanted to monitor it's voltage as it charged I just plugged my volt meter into it here and there, wrote down the voltage, and checked again an hour or so later. Worked like a charm.
Other modern battery technologies can't cheat by doing this dumb charger transformer thing they do with nimhs or nicads, which slowly destroys cells (especially nimhs). They have to monitor the peak with other forms of battery chemistry or risk causing a fire. That's one of the reasons I prefer lipos- they use a balance charger which monitors each cell, and will shut the charge down on each cell as they peak. Since overcharging poses less of a risk with nimhs or nicads (so long as the amps aren't cranking super high), what do they care if they are slowing destroying the lifespan of your packs? They are saving a few dimes by not giving you a real charger that can actually tell when the pack has peaked.