there are a ton of things that can adversely affect air-tests. Jewelry on your hands, wrists. EMI from numerous sources. Your GB number at the time of the air-test. Etc etc. EMI is the big killer though, and with the new DST software you may not be as aware of it as before.
Also, are you switching from Disc BP process to motion all metal before doing those tests? Not 100% sure, but I think that BP still carries over from Disk to all metal If you go to All Metal from BP process, just like it did before. If your going to AM from DE mode for example, AM wont be as hot as it will if going to AM from BP.
I virtually never use/do air-tests. I understand they can be a good benchmark for performance comparisons, but prefer to use my well aged test garden. Too many variables in air-tests, but my trusty well aged test garden is pretty much always the same.