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Excalibur volume button/potentiometer

brunobuyck

New member
Hello guys,

a friend of mine has an excalibur of the first generation with the famous horseshoo coil .
The trusty old machine has a small problem, the potentiometer for the volume has broken...
i've desoldered the thing and tried to measure the resistance but i didn't succeed ....
can anyone tell me the resistance value / type-number of the potentiometer or where i can order a new one ?
The machine was sent to Minelab Ireland a few months ago and came back with the remark that it was to old to repair.....

Regards & thx !

Bruno
 
You might contact Gary Storm over at Detector Pro.... he designed the Xcal. ML provided parts and he put them together at Detector Pro. He may be able to prove the information you need.

Dew
 
Minelab exclusive part, made in the orient. I would suggest checking here http://www.bitechnologies.com/index.htm or even see if it can be cleaned or repaired local
linear taper 100K
 
Open the POT and spray the wiper blades/opposite contacting surface they ride on with non-residue electrical contact cleaner. SLIGHTLY bend the feelers (wiper blades) out to insure they are making good contact with the other surface they ride on when it's put back together. Not too much, as that will cause premature wear on the surfaces. Just enough to insure contact. Repair any damage that caused the POT to turn past it's stopping point (was designed to prevent it).

I would re-try the pot to see if it works (measure it with a multimeter as you slowly turn the pot...is it smooth is it's transition?). If it's not, then time for more drastic measures.

Use some computer printer paper or some other very mildly abrasive form of paper to sand the contact surface the feelers ride on. Then clean all surfaces again with non-residue contact cleaner. I have fixed many pots in servos on things like RC planes by cleaning them with just contact cleaner, still others by slightly bending out the feelers, and still others by taking the more drastic action of sanding the contact surface, with all of these actions of course followed by spraying with contact cleaner to finish up.

Some pots come apart rather easily, by just bending some clips. Others are a bit harder to crack open, such as having a c-clip on the end of the pot shaft or such.

I'd say out of about 12 or 14 servos I've cleaned over the years on RC electrics, only about 4 or 5 I couldn't recover, and even then I probably could have but just didn't feel like cracking them open again to sand with some paper and going thru the whole cleaning routine. When you are talking some servos costing as little as $4 there is only so much point to taking the time to fixing it being worth the trouble. Only ones I ever got intense about fixing were the $20+ servos I used in more demanding applications.

Incidentally, a bad servo pot will cause the servo to flutter instead of holding still, or to wander on you all the way to one side when it shouldn't. That should tell you something about POTs on detectors, in how they can make a machine, it's volume, it's threshold, etc....do some wacky things. If you've damaged the feelers due to turning the POT beyond it's proper movement area then probably no hope to fix it. If the feelers look intact then hope lives.
 
Hello all,

thank you for your replies.
I was able to fix the problem by cleaning and repairing the potentiometer.
The big issue I had was re-soldering the pot into the PCB: the trace are very small and difficult to solder without
overheating and damaging them ... but after 20 minutes I succeeded an the machine is working fine.

Regards
 
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