Finally uncovered that huge mistake I was talking about...
"One more thing about capacity to sum things up. You might have realized by the above examples of "C" ratings that besides it's amp draw rating the battery's ability to deliver amps is directly impacted by the capacity. As an example, a 10C battery at 1000ma can deliver 10 amps. Conversely, a 1000ma battery rated at 20C can deliver 20 amps. But, as said, that does not increase the performance of a device so long as it's needed amp draw is lower than the 10 amps of the first battery. If it drew 9 amps then I would say you are pushing it with a 10C 1000ma battery and being hard on it. Either buy another 1000ma battery rated at a higher C rating or buy another 10C battery to increase it's amp delivering ability that way. For example, a 10C 1500ma battery can deliver 15 amps and so would probably be a more wise option for that device which wants to draw 9 amps. The golden rule in RC is 80% of the continuous C rating, so if the battery can deliver 10 amps in total continuously I would use it to run anything that will draw more than 8 amps."
That last sentence is the exact reverse of what's true. I meant to say I WOULD NOT use it to run anything that will draw more than 8 amps. 80% of the battery's amp delivering ability is about max you should go in order to keep it easy on the battery. Using a battery to power something that draws near the continuous C or constant amp delivering ability of a pack is being rather hard on it and I wouldn't expect a very long battery life.
Some batteries (usually lipos) have a C rating for the amp delivering ability as I already explained. Other batteries (again, usually lipos) have a C rating for how fast they can be charged. Most lipos are 1C. 1C meaning 1 X Capacity, so a 750ma lipo should never be charged higher than .750 amps, which will take about 1 hour on a fully dead pack. My new solar light nicads are 700ma. While they don't have a listed C charge rating I tend to never go higher than 1C on a nimh or nicad, but if I wanted to then I'd be charging those cells at .7 amps and from completely dead they would take about 1 hour to charge.
As I said before try to charge your nimhs or nicads lower than 1C whenever possible. Anything beyond 10 hours is pointless, and that would be 1/10th C or 1/10th of 700ma when it comes to these Nicads. Since that's going to take 10 hours to charge and I did them multiple times I don't want to go that slow, so I charged them at .3 amps a few times and .4 amps for the rest. .4 amps would roughly take less than two hours to charge since 2 X .4 equals 800ma, a bit higher than the listed capacity of the cells. That's not being overly hard on the cells but something in the 4 or 5 hour range of a C rating would not only be easier on the cells but also tends to "fill them up" more evenly with capacity. If you think of pouring water into a buck fast versus slow doing it fast will often trap air bubbles in the bucket. In the same respect the faster you charge a battery the less it's really completely full. Charging it slower is not only easier on the batteries but you will also get higher capacity for that charge and thus more run time. I've got the numbers listed below for the conditioning of the new cells listed and you will see this illustrated among other things...
Accucel 6 charger set to Nicad mode. M/V (threshold) setting of 14mv. I made a mistake before about this when I said most use 12m/v regardless of how fast or slow they charge a nicad. I mostly use 14mv but will drop it down to 12mv if doing something like a very slow 10 hour charge rate. For nimhs I tend to keep the m/v setting at 7, but I may drop it down to 5 if doing a very slow like 10 hour charge rate. Mostly you don't have to change those numbers. 14m/v for nicads and 7m/v will work will most nimh and nicad packs regardless of how fast or slow they are charged.
The reason for these differences between the nimhs or nicads along with what this function does is this...When a nimh or nicad reaches it's fully charged state it will start to drop in voltage rather than rise. This voltage drop is less pronounced in a nimh than it is a nicad. That's why it's never a good idea to charge a nimh in a nicad charger. The charger may never shut off and could over charge the nimhs. The m/v setting is what they call a "per cell" setting in that the charger would expect each cell in the pack to drop 14m/v for a nicad set at that X the number of cells in the pack. You don't have to worry or do the math for the number of cells as the charger does that for you, so just set it at 14m/v and the charger will then multiple that number by the number of cells and arrive at a number in voltage drop it expects to see when the pack is fully charged.
If you have the m/v setting too low the pack will false terminate. During the normal charge process the voltage may raise and fall a bit. If you have the m/v setting too low the charger will notice one of these voltage dips and think it means the pack is done charging, causing early termination of the charge. On the reverse side, if you set the m/v setting too high then the charger may never notice this peaked voltage drop and over charge the battery. If you suspect it has missed this peak then put your hand on the pack. If you are charging at roughly 1/2C or higher you should notice the cells getting very warm due to the overcharging. At a lower charge rate than that the current flow is so low that the batteries may never get real hot, but just the same you are overcharging the cells.
Back to the charger settings...For discharge I also matched the amp rate to the charge rate, .3 amps when doing .3 amp charging and .4 amps discharging when doing .4 amp charging. These two don't have to match. You can charge the pack at say .4 amps and then drain it at an amp if you wanted for instance. I just was trying to be easy on these new cells to condition them as gently as possible.
For the discharge cutoff voltage I set that to .1 volts. What that means is that the discharge will terminate when the pack voltage drops to below that. Those are all the settings you really need to charge/discharge nicads or nimhs. There are a few other features on this charger involving safety mainly (like time or capacity limits) but I keep those turned off. Otherwise if the pack holds 1000ma yet I've got the capacity limit set to 700ma then the charger will stop when it hits that. Same deal with the timer. If the charge isn't done within whatever X amount of time you've set that to then the charger will stop. I don't use those features but I would if I knew I wouldn't be able to come back to the pack for a few days. In that case if it's a 1000ma pack I might set the capacity cut off to something like 1500ma. That way if the charger misses the m/v peak it will shut it's self off when it hits the 1500ma mark. Always use a slightly higher capacity than the pack is labeled to hold. If it's a good pack I've seen 1000ma cells hold 1300 or 1400ma, so I wouldn't set the capacity cut off right at 1000ma. Figuring out the time limit if you use that feature is obvious. If the pack is dead then the math is simple. Length Of Time To Charge= Pack Capacity / Charge Rate. If I'm charging a 1000ma pack at 250ma then it's going to roughly take 4 hours to charge it. For the same reasons for capacity shut off settings I would raise the time limit to maybe 6 hours or so in that case. I don't really use either one of these features but they are good to know if you do want to.
There are two other features on this charger related to something called "Waste Time" and something else that I can't think of at the moment. I think one of those is set to 1 minute for me and 10 minutes for the other. What I think they amount to (can't remember) is Wait Time will wait a certain amount of time after discharging the battery before starting to charge it again. This is handy when a pack is say getting hot due to your amp rates. It gives it time to rest and cool down. The other feature I think involves doing lipo batteries. Set at like 10 minutes it will check the lipo voltage to see if it's roughly correct for the number of cells you are charging to avoid user setting errors, such as trying to charge a 2 cell lipo in the 3 cell mode. I don't remember all the above exactly and I might have a few things reversed, so check the manual or a forum like on RCGroups to brush up on those settings. Once they are set you'll never change them again. With Lipos you select the number of cells you are charging. With nimhs or nicads the machine automatically figures that out so you don't have to tell it that info.
So finally here's my numbers on conditioning those cells...To make this quick when I put a "C" beside the capacity that means what Charging put into the pack, and with a "D" it means what discharge took out of the pack...
First cycle .3 amps charge rate and .3 amps discharge. C 737, D 677
I then went to .4 amps for the next5 cycles for the charge/discharge...
Cycle #2. C 760, D 697. #3 C 782, D 706. #4 C793, D709. #5 C783, D703. #6 C785, D710.
For the 7th and final charge so they are ready to throw into the solar lights I went back to a .3 amp charge rate and that put 831 milliamps back into the dead cells.
As you can see above, as the cells were exercised they showed improvement from cycle #1 through cycle #4 or so and then we kind of hit the wall in terms of showing improved charged or discharged capacity after that. #6 was starting to show more improvement again but really about 3 to 5 cycles is all you really need to do to exercise a new pack or an old one for the most part.
As you can also see, when I went went for one final 7th charge for the packs I dropped the amp rate down to .3 amps and then the capacity for the pack showed the greatest number yet. Why would it do that if I think the pack can no longer show improvement with exercise? Because I lowered the amp charge rate to .3 amps. Remember the water in a bucket analogy above? The slower you charge a pack the more fully it will be "filled" with the charge and so you'll see higher capacity and thus longer run times. It's not just about being easier on a pack. A charge amp rate that will take you roughly 3 to 4 hours to charge a pack is much easier on it and will fully charge it more than a 1C or 1 hour charge rate on a dead pack. Charging a pack very slow like something that would take 10 hours or 1/10th C also can help recover the capacity of a bad pack that you've drained dead. It gives all the cells enough time to catch up to each other during the charge and so they will be equally fully charged at the end of that 10 hours.
Conversely, a hard and fast (1C or more) charge rate here and there as said is good for breaking down the crystals in nimhs and nicads that can build up and so recover capacity or lost voltage that the pack has lost. Some people regularly charge there packs at 1C. I don't normally do that, other than for a quick top off before going into the field. If the pack was say 25% drained and I topped it off with a 1C charge rate (For the stock 1000ma GT pack 1C would be 1 amp), since the pack still has roughly 75% of it's charge it's only going to take about 15 minutes to top it off. But as a rule, charge as slow as you can when you can, but a 1C charge rate shouldn't hurt things and is actually healthy for it here and there a few times a year. Many believe constantly charging a pack at 1C all the time will shorten it's life or at the very least lower it's capacity more quickly over time than using a slower more gentle rate.
There you go...As I've said before more than you probably ever wanted to know about batteries and chargers. I'm sure we both hope I'd done for a while.
